(2, 3, 4) First, purchase the Unistrut (also branded as Superstrut). 48 Inches November 27, 2019 ProMaster Outpost Racks & Ladders Seah Hardware Universal Roof Rack Cross-Bars 2 PC. (15, 16) Secure the crossbars into the side rails with the same 3/8″ bolts, nylon cone nuts, external tooth lock washers, and Loctite. That's when I discovered Unistrut/Superstrut. Pickup Truck Bolt-On; Pickup Truck Clamp-On; H1 DIY Rack For Conversion Vans (Single Bar) Utility … Free Shipping by Amazon. Aluminess will be closed December 24th, 25th, 31st and January 1st. As a workaround, we had to mount the rear panels on 2 sets of crossbars. Apr 4, 2018 - Bryan Appleby, the Extreme Boondocker, takes us through the steps of installing a solar panel roof rack system on a truck camper. Avg. Aluminum Winch Bumpers, Tire Racks, Roof Racks and Off Road Accessories. Our aluminum roof rack is perfect for carrying cargo boxes, surf boards, or just lounging around and watching the world go by. (5, 6, 7) To secure the solar panels to the unistrut crossbars, we used 3/8″ bolts, external tooth lock washers, and nylon unistrut cone nuts. The paddle boards, bikes, kayaks and other bulky … The mounting hardware that is available for common roof rack cross bars won’t work for our custom roof rack. Finally, use a dab of silicone adhesive to seal around the gland/hole. And there you have it! (10) In order to fit thicker 3/8″ bolts into the 1/4″ holes on the HighTec solar panel, we drilled out the hole with a 3/8″ bit. Latest Products ; Spares, Brackets & Components. Then, those 2 sets (so 4 panels total) are wired together in parallel with a 30 amp inline fuse before entering the rear backup camera housing. Salt is … Ram ProMaster Mud Flap Repair. Learn step-by-step how to build your own DIY Unistrut Solar Panel Roof Rack on top of a van. 48 Inches The straps go through the door frames, and attach the rack on top of the The unistrut used for the crossbars is 13/16″. Picture 4 shows the 3/4″ diameter washers that solidly extend across the holes in the unistrut. However, this does help the rear panels clear the vent fan when it is open. Interior Ladder Rack - Full Size Vans . Be more careful than us and put a small piece of wood or metal between the drill bit and the solar panel so the drill bit doesn’t accidentally hit the panel. The roof racks are very effective in spreading the gear across all under used parts of the roof top. ID: 4097M . ID: 4099H . Our Promaster’s roof is 12′ long (159″ non-extended model), but unistrut commonly comes in 10′ lengths. All the bolts and unistrut cone nuts must be loosely mounted to the panel first. This way, they mount using the same method as the front panels, just perpendicular. View Details. While the connection isn’t seamless, it did turn out to be a neat and functional system to install and easily removed joint trim without drilling any additional holes into the factory farming. Exterior. (17) The rear panels had to mount sideways to fit behind the roof vent fan. The gap aligns with the MaxxAir fan. Now we have the base frame for our Roof Rack done, we need to install a Rooftop Cargo Box on top of our ProMaster Van. Homemade Roof Rack With Accessories 23 Steps With Pictures 5th Gen 4runner Roof Racks Full Length 3 4 Length Jeep Commander Roof Rack Roof Rack For Jeep Commanders And Up N Front Your Bike Rack And Storage Solution Wilco Offroad Truck Jeep Utv Unistrut Roof Rack Ram Promaster Forum Rv Bike Rack What S The Best Bike Rack For Your Rv Forums Mtbr Com 4 Best … Unistrut or Superstrut materials are usually available in large home improvement stores (you'll probably find it in the electrical department next to the conduit).Superstrut material:https://amzn.to/2SnJD14XBull Traction Boards:https://amzn.to/2XNxc4LFuelPax 3.5 gallon gas can by Rotopax:https://amzn.to/2YbqFA2Quick Fist mounting clamps:https://amzn.to/2JO17QfAs an Amazon Associate, I earn from qualifying purchases made after clicking one of my ^ links. View Details. You may be able to source powdercoated unistrut from a local specialty building store, but our spray paint job has already lasted a year and still looks great! This kit includes the 1X top and 1X bottom adapter and all hardware to adapt a H1, H2 or H3 system onto a RAM ProMaster. All customers get FREE Shipping on orders over $25 shipped by Amazon. Your van has a huge roof - why not use all of the space to the fullest potential?! Salt road de-icer has rusted away the bolts that hold our mud flaps and splash guards on our ProMaster. Easy, Inexpensive DIY Roof Rack using Superstrut/Unistrut - YouTube Drop Down Ladder Rack - ProMaster, Sprinter . The unistrut for the side rails is 1-5/8″. Work Solutions; Ladders & Steps; New Products. New Unistrut General Engineering Catalog 17A Now Available Download Specifications for Unistrut Medical Equipment Support Systems Unistrut Storage Racks: Fire Truck Applications Unistrut is a complete framing system that offers a wide selection of channel materials and finishes, as well as a vast array of fittings and hardware to suit every application. The roof of the 136 Ram ProMaster is factory equipped with six stud-type mounts. 17-32 of 135 results for "promaster roof rack" Skip to main search results Eligible for Free Shipping. More cargo, solar panels, or a road shower are just some of the possibilities available when adding a roof rack. Fortunately, UniStrut Channel Metal Framing Systems are very versatile and allow for many different mounting options. Before you close Find this Pin and more on VANLIFEby Acts of Adventure | Elopement Videographers + Full-Time Vanlife. We used 1/4″ bolts and a piece of aluminum to attach the panels together in the middle two holes, so that the two panels are physically attached together with more than just the unistrut. where Jordan comes up with a clever DIY mount for his boards:https://www.youtube.com/watch?v=aI5nf3w2s2wComment below if you'd like links to anything, but there's nothing obscure or hard to find here. View Details. Ram ProMaster Mud Flap Repair If you live somewhere with harsh winters, then you have no doubt noticed relatively new vehicles full of rust. (8, 9) On all bolts, we used blue Loctite. VAN BUILD: UNISTRUT VAN ROOF RACK INSTALL WITHOUT HOLESThe fewer holes I can get away with making on my van's roof, the happier I will be. On top of these options it is available in cargo, chassis-cab, and cutaway model making the Promaster one of the most flexible and versatile vans on the road. We wish you the best of luck building your own DIY unistrut solar panel roof rack. (19) Size PG-7 cable glands will barely fit an 8awg solar cable. Drop Down HD Aluminum Ladder Rack - … Brackets; Fitting Kits; Spare Parts; Roof Rack Parts; Our Brands. The gap aligns with the MaxxAir fan. (13) But just so you know, 1/4″ bolts will fit in these holes without any modification. So, we cut the 10′ unistrut in half and created a 2′ gap in the middle (3). Thank you for your support!Other ways you can support softroadingthewest:https://www.patreon.com/softroadingthewestPatrons receive access to exclusive extra content and other perks. Discover (and save!) Not a single bolt has loosened. ID: 40480 . Ideally, the goal when installing the roof and wall panels in our ProMaster Van was to have a seamless trim connection between the two. See more ideas about van roof racks, roof racks, van. Seah Hardware Universal Roof Rack Cross-Bars 2 PC. This way, it spans the 12′ length of the roof. You can use these to build your own rack or solar panel mounts. Then, slide the unistrut crossbar over all 4 cone nuts in a line. Here's how I pulled it all together.If you only need to mount traction boards to your roof rails, take a look at the video ALNSM Overland posted (just yesterday!) Promaster Roof Rack Mount Adapters Vantech Promaster Adaptor Kit Roof Racks; Platforms and Baskets; Roof Boxes; Luggage Bags; Wind Fairings; Cap/Topper Parts; Load Securing; Sport & Leisure. Pioneer; Backbone; … These are included with all full size Ram ProMaster roof racks. TIP: Use grease to help the solar cable through the cable gland. If you have any questions about our roof rack, please ask them in the comments below! Don’t forget to download and save our free Van Build Parts List. Thoroughly clean the unistrut with before spray painting it, and do multiple coats. It is not an uncommon sight to see some type of roof rack on the top of conversion vans. DIY Unistrut - Superstrut - Powerstrut DIY Van Roof Rack. How to make a roof rack from unistrut for a RAM pro master. It is quite noticeable that roof bracks adds extra weight and an increased air resistance which consequently leads to more fuel consumption. Apr 4, 2018 - Bryan Appleby, the Extreme Boondocker, takes us through the steps of installing a solar panel roof rack system on a truck camper. HOME | ABOUT | CONTACT | SHOW … DIY Unistrut Solar Panel Roof Rack | Fit 800 Watts on a Ram Promaster Van! 2018 RAM PROMASTER 2500 Roof Racks Vehicle. These Roof Rack Mounts allow for penetration free installation of roof racks and other roof-mounted accessories Via the use of a ProMaster Roof Rack Mount Adapter. So, we cut the 10′ unistrut in half and created a 2′ gap in the middle (3). 4 Item(s) Show: Sort By: Price: Low to High | Price: High to Low | Title: A-Z | Title: Z-A. Unistrut Side rails mount to the fullest potential? an 8awg solar cable the. Part ( opens in New tab ), slide the unistrut Side rails mount to the roof! Loosely mounted to the Vantech roof mount adaptors using Vantech ’ s roof is 12′ long ( non-extended!, 2018 - this Pin was discovered by Michael Maxwell system onto any other van like a Sprinter or.. 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